Wear-resistant Three-in-one Ceramic Composite Plates
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Wear-resistant Three-in-one Ceramic Composite Plates

Product name:Wear-resistant three-in-one ceramic composite plates
Al2O3:92% 95%
Compressive strength(MPa): >=1050 1300
Bending strength(MPa) :>=220 250
Fracture toughness (MPam1/2) : >=3.7 3.8
Rockwell hardness (HRA) : >=82 85
Loss bulk(cm3): <=0.25 0.2
Bulk density(g/cm3) : >=3.6 3.65
Product Packaging: as requirement
Properties:Strong impact resistance,High wear resistance,Corrosion resistance.
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Product Introduction

Description

Wear-resistant three-in-one ceramic composite plates refers to a composite ceramic lining material formed by a special process of wear-resistant ceramics, rubber and steel plates. Small pieces of wear-resistant ceramics are vulcanized into special rubber and then installed on a steel plate base to form a solid anti-wear layer. It has excellent wear-resistant and impact-resistant panels and is widely used in heavy wear and high-impact industries.

IMG20230408152226

 

Features of Wear-resistant three-in-one ceramic composite plates
1. Strong impact resistance. The rubber layer in the middle of the composite plate can absorb the impact force from the material, enhancing the impact resistance.
2. High wear resistance. The hardness of corundum ceramic is high, second only to the hardness of diamond, and has excellent wear resistance.
3. No sticking or blocking. The high strength, corrosion resistance and smooth surface of ceramic effectively solve the problem of equipment sticking and blocking, and improve work efficiency.
4. Easy to install, reduce maintenance, and prevent falling. The density is lower than that of steel plates, and the weight is light. Due to its high wear resistance, it does not need to be replaced frequently, saving a lot of time, cost and labor.
Support customization, shape, size and thickness can be customized according to your requirements.

 

Technical Specific

Series

BM92

BMG95

AL2O3 (%)

92±0.5

95±0.5

Bulk density(g/cm3)

≥3.6

≥3.65

Compressive strength (MPa)

≥1050

≥1300

Bending strength (MPa)

≥220

≥250

Fracture toughness (MPam1/2)

≥3.70

≥3.80

Rockwell hardness (HRA)

≥82

≥85

Loss bulk (cm3)

≤0.25

≤0.2

 

Product structure of Wear-resistant three-in-one ceramic composite plates
1. The ceramic layer is mainly alumina ceramics, which is a special corundum ceramic formed by high-temperature calcination. The hardness can reach HRA88 or above, and it has high hardness and high wear resistance.
2. The rubber layer uses high-quality rubber. Through a special hot vulcanization process, ceramics and rubber are compounded into the steel plate groove, which can absorb impact force to a great extent.
3. The steel plate layer is equipped with countersunk bolts and fixed to the equipment by nuts or welding, which is convenient for installation and replacement and saves costs.

 

Scope of application
Since it has the characteristics of both ceramics and rubber, it is suitable for wear protection of material conveying equipment, such as coal hoppers, ball mill inlet and outlet pipes, coal hoppers, etc. It can also be used in the coal conveying system of thermal power plants and the hoppers of the material conveying and batching systems of sintering plants in metallurgical and steel systems, and in parts with large impact forces, as well as in sandstone, mining, steel, coal, chemical, cement and other industries.

2023033011155420221125163052

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FAQ

 

1.How can I get a quick quotation?

Please kindly send us more details about your requirements.

 

2.Can you accept small quantity sample order before production?

  Yes, we can offer sample for your testing first before production, but the customers have to pay the courier cost.

 

3.What is your terms of delivery?

   FOB, CFR, CIF.

 

4.What payment term can we do?

   T/T, L/C at sight.

 

5.How long is your delivery time?

   It depends on the quantity. Generally 5-10days if the goods are in stock, or 10-30 days if no stock.

 

6.Can you manufacture according to customers' desgin?

  Yes, we have engineer team and we can produce ceramic parts according to the drawings of the customers.

 

7.What services can we provide?

   Accept customized according to your requirements. No strict require on the MOQ, accept small order.

 

8.What is the nearest port?

   Qingdao port

 

 

 

 

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