Wear-resistant Rubber-ceramic Composite Plate
Advantage
1. Impact resistance. Alumina wear-resistant ceramic lining rubber has good buffer performance, which can effectively buffer the impact of falling ore from high altitude. As the main raw material of the product is alumina, the wear-resistant ceramic lining has wear-resistant performance, but the toughness is insufficient. When the impact reaches a certain degree, composite ceramic wear-resistant lining must be selected.
2. The construction is convenient and there is no gap after the installation of lining plate. The rubber composite lining plate can be twisted and cut, which is suitable for installing various special-shaped equipment.
3. Non stick and non block: due to the high strength and corrosion resistance of ceramics, the phenomenon of stick and block of equipment is effectively solved. The traditional nylon board is often stained with materials, which affects the working efficiency.
4. Composite ceramic wear-resistant lining plate has strong wear resistance, impact resistance and corrosion resistance. Rubber elastomer has excellent damping effect and can reduce the noise produced during material transportation.
5.The density of composite ceramic wear-resistant lining plate is lower than that of steel plate, and the weight is lighter. Because of its high wear-resistant performance, it does not need to be replaced frequently, which saves a lot of time for the enterprise.
Application
Pads and plates have been designed primarily for the lining of high wear components in mining and mineral processing equipment including: pipes and tanks, deflectors, launders, spill face sloping walls & loading chutes, bins & hoppers, mill feed components.
Chemical Composition and Physical Properties
| Item/Index | Rubber | Series | BM92 | BMG95 |
| Bulk density(g/cm3) | 1.4 | AL2O3(%) | 92±0.5 | 95±0.5 |
|
Tensile strength at break(Mpa) |
≥14 |
Bending strength (Mpa) |
≥220 | ≥250 |
| Elongation at break(％) | ≥250 |
Compressive strength (Mpa) |
≥1050 | ≥1300 |
| Shore hardness(HA) | 48~65 |
Fracture toughness (MPam1/2) |
≥3.70 | ≥3.80 |
|
Adhesive between steel & rubber (Mpa) |
≥3.5 |
Rockwell hardness (HRA) |
≥82 | ≥85 |
|
Thermal conductivity (normal temperature) (W/M·k) |
2 | Wear volume(g/cm3) | ≤0.5 | ≤0.2 |
| Aging period(years) | ≥1.5 | Bulk density(g/cm3) | ≥3.6 | ≥3.65 |
|
Adhesive between rubber&ceramic (Mpa) |
≥3.5 |
Our liners
Frequently Asked Questions
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1.What is a rubber ceramic composite plate?
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It is a wear protection material consisting of a hard ceramic working layer combined with a resilient rubber backing. The ceramic resists abrasion while the rubber helps absorb impact and vibration.
2. What materials can it handle?
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It can be used for many abrasive bulk materials, including minerals, ore, coal, clinker, aggregates and other solids. The final specification should be selected according to the actual material and operating conditions.
3. Is it suitable for high-impact areas?
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Yes. The rubber backing provides cushioning, making the composite construction suitable for applications where material impact and abrasion occur simultaneously.
4. Can the shape and dimensions be customized?
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Yes. TITAN can discuss customized dimensions, shapes, mounting holes and installation configurations according to equipment drawings or samples.
5. How can I get a quotation?
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Please send the required dimensions, ceramic grade, quantity, application, material being handled and installation requirements. TITAN can then provide a suitable product recommendation and quotation.
Looking for a customized rubber ceramic composite lining for your chute, hopper, conveyor or material-handling equipment?
Contact TITAN with your equipment dimensions, material type, impact conditions and required quantity. Our team can recommend a suitable ceramic grade, rubber structure and installation method for your application.
TITAN - Wear Protection Built Around Your Application.
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