One-piece Wear-resistant Ceramic Pipe
Material :Alumina & stain steel
Certifified: ISO 9001
Customized Available
AL2O3 92%95%
Mohs Hardness 9
Bulk density(g/cm3) >=3.6 3.65 3.7
Compressive strength(MPa) >=1050 1300 1600
Application:integrated wear-resistant ceramic pipe can be used in cement, mining, energy, metallurgy, chemical industry, electric power, shipping, shipbuilding and other fields.
Product Introduction
One-piece wear-resistant ceramic tube is a professional developed, produced, and sintered ceramic tube material. It is created by mixing, pressing, and forming operations with high-purity ceramic powder, then it is sinter-formed at high temperatures. This type of pipe is used often in the transportation, storage, coal grinding, and gas treatment processes in the coal, electric power, metallurgy, chemical, and other sectors. It has outstanding qualities such as high strength, high hardness, wear resistance, and corrosion resistance. The one-piece wear-resistant ceramic tube offers the advantages of dependable installation and extended service life and is distinguished by the absence of joints, gaps, and leaks.

Features
1. High hardness: built of high-hardness ceramic material, which is harder than steel and effectively resists wear and impact, the one-piece wear-resistant ceramic tube is built to withstand wear and impact.
2. Excellent corrosion resistance: wear-resistant ceramic tubes can maintain their stability in hostile situations such those with strong acid, strong alkali, and high salt concentrations.
3. High temperature resistance: The integrated wear-resistant ceramic tube can operate in a high temperature environment and has a high temperature resistance. It is also difficult to distort.
4. Low coefficient of friction: The ceramic material has a smooth surface and a low coefficient of friction, which may lower the fluid's frictional resistance in the pipeline and increase the efficiency of conveying.
5. strong antifouling performance: Because ceramic materials have flat surfaces that are difficult for particles to stick to, they have strong antifouling performance and are simple to maintain.
6. Extend service life: The integrated wear-resistant ceramic tube has a long service life and may lower replacement and maintenance costs because it has high hardness, corrosion resistance, high temperature resistance, and other qualities.
7. Wide range of application: The integrated wear-resistant ceramic pipe has a wide range of application and can be used for transportation pipelines in coal mines, power plants, cement, mines, chemical industry and other fields.
Details
|
Series |
BM92H |
BMG95H |
BME95H |
|
AL2O3 (%) |
92±0.5 |
95±0.5 |
95±0.5 |
|
Bulk density(g/cm3) |
≥3.6 |
≥3.65 |
≥3.7 |
|
Compressive strength (MPa) |
≥1050 |
≥1300 |
≥1600 |
|
Bending strength (MPa) |
≥220 |
≥250 |
≥300 |
|
Fracture toughness (MPam1/2) |
≥3.70 |
≥3.80 |
≥4.0 |
|
Rockwell hardness (HRA) |
≥82 |
≥85 |
≥88 |
|
Mohs hardness |
9 |
9 |
9 |
Application field
One-piece wear-resistant ceramic pipe is mainly used to transport high-speed flowing materials and materials with high hardness and wear, such as: pulverized coal, slurry, ore, cement, powder, dust, sand, etc. It is widely used in the conveyor system of electric power, steel, chemical, petroleum, mining, coal, building materials, ceramics and other industries. The one-piece wear-resistant ceramic pipe has excellent wear resistance, high temperature resistance, corrosion resistance and impact resistance, which can effectively extend the service life of the conveying pipeline, reduce maintenance costs and downtime.
Product process
The production process of integrated wear-resistant ceramic tube includes the steps of raw material preparation, tube mold preparation, feeding, drying, firing, processing, quality inspection and packaging.The mixed ceramic material and binder are filled into the prepared tube mold and pressed by the press to form the tube mold.The tube is then placed in a high temperature drying chamber and dried at a specific temperature for a period of time.The tube is then placed in a high temperature kiln for high temperature firing.After firing, the ceramic tube is polished and cut to form the desired shape and size.Finally, through the appearance inspection, size detection, hardness detection and other means, check whether the produced ceramic tube meets the requirements, packaging according to the specifications and size
Pictures


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