15mm Wear-Resistant Alumina Ceramic Square Tiles | Industrial Liner Plates
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15mm Wear-Resistant Alumina Ceramic Square Tiles | Industrial Liner Plates

92/95/99% Al₂O₃ options · Mohs hardness ~9 · Custom thickness 6–50 mm · Square/Hex/Cylinder shapes · Epoxy-bonded or rubber-backed panels
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Product Introduction

Product Overview

 

Our industrial wear-resistant alumina ceramic mosaic is engineered for bulk material handling where sliding abrasion, impact, and corrosion rapidly degrade steel. Supplied as square or hexagonal tiles (including cylinder/"dot" inserts) on sheets or pre-assembled rubber–ceramic panels, the lining delivers long service life, low maintenance, and stable performance in demanding environments such as mining, cement, steel, and power plants.

 

Key Advantages

 

  • Extreme wear resistance: Ultra-hard alumina (~Mohs 9) drastically reduces abrasive wear vs. AR steel.
  • Impact management options: Choose ZTA/cylinders or rubber-backed panels for higher impact zones.
  • Low porosity & corrosion resistance: Near-zero water absorption; excellent resistance to most acids/alkalis.
  • Temperature capable: Ceramic stable at high temperatures (adhesive/rubber selection defines system limit).
  • Flexible formats: Square/hex/cylinder mosaics, pre-curved segments for bends, or custom-shaped tiles.
  • Fast installation & retrofit: Mesh-mounted sheets, epoxy-bonded tiles, or stud-weldable steel-backed panels.

 

Typical Applications

 

  • Chutes & hoppers (transfer points, bins, bins skirts)
  • Cyclones, classifiers & distributors
  • Pipes, elbows, tees & reducers (slurry/air conveying)
  • Screw conveyors, fans & housings
  • Truck/rail load-out spouts & feeders

 

Specifications

 

Composition & Formats

 

Item Options / Details
Alumina grade 92% / 95% / 99% Al₂O₃ (ZTA available for high-impact)
Shapes Square mosaic, hex tiles, cylinders ("dots"), bricks, trapezoids, custom cuts
Mosaic chip size (sq.) 10×10 mm, 15×15 mm,17×17 mm, 20×20 mm (custom on request)
Hex tile across-flats 20 mm, 25 mm, 31.75 mm (1¼"), 38 mm (custom)
Sheet size 250×250 mm or 300×300 mm sheets (mesh or paper-faced)
Thickness 6–50 mm (common: 6/10/12/15/20/25 mm)
Backing Direct-bond tiles; rubber–ceramic panels with steel backing; stud-weldable plates
Tolerances Tile ±0.5 mm (thickness), ±1 mm (length/width) typical; consult for critical fits
Surface finish Smooth / micro-textured (anti-slip on request)

 

Physical Properties (typical)

 

Property 92% Al₂O₃ 95% Al₂O₃
Bulk density ~3.60 g/cm³ ~3.65–3.70 g/cm³
Water absorption ≤0.02% ≤0.02%
Hardness ~Mohs 9 ~Mohs 9
Flexural strength 250–350 MPa 300–400 MPa
Compressive strength ≥2000 MPa ≥2200 MPa
Fracture toughness ~3–4 MPa·m^0.5 ~3.5–4.5 MPa·m^0.5
Temperature capability (ceramic) Up to 1000 °C+ (adhesive/rubber may limit system) Up to 1000 °C+

 

FAQ

Q1: How do I choose thickness?
Use the Selection Guide above; share your particle size, drop height, belt speed, and throughput for a precise recommendation.

Q2: Can you line small-radius elbows and complex shapes?
Yes. Hex/cylinder mosaics or segmented tiles are designed for tight radii and complex geometries.

Q3: What temperature can the lining handle?
The ceramic tolerates very high temperatures; the system limit is set by adhesive/rubber. We offer high-temp mortars/adhesives for hot zones.

Q4: Do you offer installation service?
We provide installation materials, drawings, and remote guidance; field installation or supervision can be arranged.

Q5: What if there is both severe impact and sliding abrasion?
Select rubber–ceramic panels or ZTA/cylinder combinations in the impact zone, transitioning to flat mosaic downstream.

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