Wear Resistant Ceramic Tiles
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Wear Resistant Ceramic Tiles

high temperature resistance,corrosion resistance
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Product Introduction

Product introduction

Alumina wear-resistant lining bricks, also known as alumina ceramic liners or ball mill lining plates, are engineered to protect grinding equipment from continuous abrasion and chemical attack. Their high hardness, compact structure and low wear rate provide reliable surface protection during long-term operation. The precise shape and consistent dimensions also help achieve a close-fitting lining arrangement.

These ceramic liners are widely installed inside ball mills, where they help reduce direct contact between the mill body and grinding materials. Their excellent wear and corrosion resistance can extend the service interval of the equipment while reducing maintenance requirements, making them a practical solution for demanding grinding applications.

Advantage

With consistent dimensions and a uniform profile, the ceramic pieces can be installed in combination with male and female components or arranged directly against one another, creating an effective barrier between the equipment surface and abrasive materials.

Under comparable operating conditions, the reported wear rate can be significantly lower than that of conventional manganese steel and high-chromium cast iron. The clean white appearance also helps prevent unwanted discoloration or contamination of processed materials.

The ceramic offers high hardness together with reliable impact resistance, making it suitable for protecting equipment exposed to hard and abrasive solids. Its stable chemical structure provides good resistance to acidic and alkaline media, while its thermal stability allows use in elevated-temperature applications when the installation system is properly selected.

Chemical Composition and Physical Properties

 

Series BM92 BMG95 BME95 BMZTA BMZR
AL2O3(%) 92±0.5 95±0.5 95±0.5 ≥75 -
ZrO2(%) - - - ≥21 94.8±0.5

Bending strength

(Mpa)

≥220 ≥250 ≥300 ≥400 ≥800
Compressive strength    (Mpa) ≥1050 ≥1300 ≥1600 ≥2000 -

Fracture toughness

(MPam1/2)

≥3.70 ≥3.80 ≥4.0 ≥4.5 ≥7

Rockwell hardness

(HRA)

≥82 ≥85 ≥88 ≥90 ≥88
Wear volume (cm3) ≤0.25 ≤0.2 ≤0.15 ≤0.05 ≤0.02
Bulk density (g/cm3) ≥3.6 ≥3.65 ≥3.7 ≥4.1 ≥5.9

Specification Available

 

Type Length(mm) Width(mm) Height(mm)
Flat tile 50~150 25~100 6~50
Weldable tile 50~150 30~100 10~50
Trapezoidal tile 50~150 20~100 8~50

 

20200424104107d1d280526c85481c87aa3b17e37a25e9

FAQ

 

01.What are Wear Resistant Ceramic Tiles used for?

They are used to protect equipment surfaces exposed to abrasion, erosion and material impact. Typical applications include chutes, hoppers, pipes, conveyors and bulk-material handling systems.

02.What material are the tiles made from?

They are generally manufactured from alumina-based ceramic. Different alumina grades can be selected according to the required balance of wear resistance, mechanical performance and cost.

03.Can the tiles be customized?

Yes. TITAN can discuss customized dimensions, thicknesses, shapes and installation configurations according to equipment drawings or application requirements.

04.How are ceramic tiles installed?

Depending on the application, options can include adhesive bonding, cementitious installation or mechanical/weldable fixing. The appropriate method depends on equipment structure and operating conditions.

05.How long do ceramic wear tiles last?

There is no universal service-life figure. Performance depends on material hardness, particle size, impact energy, flow speed, temperature, tile specification and installation quality.

06.How can I choose the right product?

Provide TITAN with the equipment application, conveyed material, particle size, operating temperature, dimensions, wear area and expected quantity. These details allow a more suitable ceramic lining specification to be evaluated.

 

Looking for a reliable Wear Resistant Ceramic Tiles solution for mining, cement, coal, steel or bulk-material handling equipment?

Send TITAN your equipment dimensions, material type, operating temperature, wear conditions and required quantity.

Our team can recommend a suitable ceramic grade, tile size, thickness and installation method for your application.

Contact TITAN today for customized specifications and a competitive quotation.

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