The ceramic composite plate is a wear-resistant material composed of ceramic, rubber and steel plate. With its excellent impact resistance, wear resistance and corrosion resistance, it has been widely used in the field of port equipment wear protection in recent years and has become one of the key materials for improving port operation efficiency and reducing maintenance costs. The following analyzes its specific application in the port industry from the perspectives of technical characteristics, application scenarios and actual benefits.
The Advantages of three-in-one ceramic composite plate
The rubber ceramic wear liner embeds ceramic sheets into special rubber through a high-temperature vulcanization process and combines them with steel plates with bolts to form a composite structure that is both rigid and elastic. Its core advantages include:
1.High wear-resistant:The hardness of corundum ceramic is high, second only to the hardness of diamond, and has excellent wear resistance.
2.Impact resistance and buffering performance: The rubber layer absorbs impact energy to prevent materials from directly impacting the steel plate. It is especially suitable for high-drop unloading scenarios, such as ship unloader hoppers, belt conveyor transfer stations, etc.
3.Easy to install, reduce maintenance, and prevent falling. The density is lower than that of steel plates, and the weight is light. Due to its high wear resistance, it does not need to be replaced frequently, saving a lot of time, cost and labor.
Application of ceramic composite plate
1. Material conveying system: used in key nodes such as bucket wheel excavator fixed hopper and belt conveyor transfer station to solve the conveying problem of high-wear materials such as coal and ore.
2. Protection of loading and unloading equipment: laying on the hopper of ship unloader, fixed funnel at berth and other places to reduce the problem of material sticking.
3.Environmental protection and cost control: The material surface is smooth, reducing material residue and meeting the port's green transformation needs.
The alumina ceramic liners have become the preferred material in the field of wear protection for port equipment due to its comprehensive performance advantages.
