In mining operations, equipment is constantly exposed to severe abrasion, impact, and corrosion during processes such as conveying, crushing, screening, and grinding. Frequent wear leads to downtime, high maintenance costs, and reduced productivity. To address these challenges, Ceramic Composite Plates have become a widely adopted solution.
🔹 What are Ceramic Composite plates?
Ceramic Composite plates are made of two main parts:
Base Plate – Typically made of mild steel or alloy steel, providing both toughness and weldability.
Wear Layer – Hardfacing layer of high chromium alloy or ceramic composite, with hardness up to HRC 58–65, delivering exceptional wear resistance.
This "tough base + hard surface" structure ensures both durability and ease of fabrication.
🔹 Applications in Mining
Ceramic Composite plates are widely used in high-wear mining environments, including:
⛏️ Ore chutes, hoppers, transfer points – resisting strong impact and abrasion
⛏️ Crusher liners, screen plates – extending equipment lifespan
⛏️ Ball mill inlet/outlet and classifiers – ensuring stable grinding performance
⛏️ Conveying systems – reducing material wear and sticking
🔹 Key Advantages of ceramic Composite plates
1. Extended lifespan – 5–10 times longer than ordinary steel plate
2. Cost reduction – less downtime and fewer replacements
3. Good processability – can be welded, cut, and bent
4. Wide applications – mining, cement, steel, power, ports, etc.
Ceramic composite wear plates have become the recognized wear specialists in the mining industry, providing efficient and reliable solutions for large-scale wear problems.
