Wear Lined Elbow

Wear Lined Elbow

Wear resistant ceramic sheet is a kind of special corundum ceramic, which is made of Al2O3 as the main raw material, rare metal oxide as the flux and calcined at a high temperature of 177baidu. Its Rockwell hardness is hra80-90, the hardness is next to diamond, the wear resistance is 266 times of manganese steel and 171.5 times of high chromium cast iron, so it can greatly extend the service life of the elbow of pulverized coal pipeline.
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Product Introduction

After years of development, our products have been trusted by customers. The quality of abrasion resistant lining, Ceramic wear plates, Alumina Ceramic Special-shaped Liner is reliable, and it is in a favorable position among domestic counterparts. We adhere to the principle of 'serving customers and stable product', constantly absorbing the advantages of similar products at home and abroad, and strive to satisfy customers in terms of quality, so that products can better meet market needs. And excellent quality is the solid backing of our products selling well at home and abroad. We adhere to the policy of 'Quality First, Guarantee Customer Satisfaction' and have established good relationships with customers all over the world. In the long-term marketing practice, our company is innovating in continuous progress and advancing in continuous innovation.

Product Introduction

The ceramic lining tiles of Anti-Wear Alumina Ceramic Pipe Elbow is a special corundum ceramic made by calcining at high temperature with Al2O3 as the main raw material and rare metal oxide as the flux. Its Rockwell hardness is hra80-90, the hardness is second only to diamond, and its wear resistance is 266 times that of manganese steel and 171.5 times that of high chromium cast iron, which can greatly prolong the service life of pulverized coal pipe elbows.


Power Plant Piping Requirements?

The pulverized coal conveying pipes of boilers in thermal power plants are wear-resistant, and the design is required to have factors such as anti-leakage, anti-corrosion, rain-proof, and anti-freeze. The focus is on wear and corrosion resistance. The overall performance of the piping system, especially the wear resistance, is directly related to the operation of the entire power plant. Cost and economics are key issues in power plant engineering and maintenance.

Considering the wear resistance, high temperature resistance and anti-corrosion performance of the pipeline comprehensively, considering the comprehensive wear-resistant scheme from the aspects of convenient construction, low manufacturing cost and relatively simple manufacturing process, the wear-resistant ceramic lining tiles  can solve some problems.


Installation method of ceramic lining plate 

The wear-resistant ceramic plate commonly used in the pulverized coal pipeline wear-resistant elbow is a welded ceramic sheet with a hole in the middle, with a steel bowl and a ceramic cap. The construction of wear-resistant ceramic sheets is also convenient. The ceramic sheet with buckle tapered hole is directly welded to the steel body with the heat-resistant steel bowl, and then sealed on the tapered hole of the ceramic sheet with buckle ceramic plug and glue, the overall beauty is all ceramic surface. In this way, the firmness of the ceramic sheet pasted on the pulverized coal pipe is further enhanced. The advantage of ceramic veneers is that they are easy to repair and repair. Even if the pipeline is worn out during operation, it can be repaired directly, saving manpower and material resources.

In addition to the welding of ceramic parts, there are also methods such as stud welding process, self-flame forming, and wear-resistant ceramic tubes, which need to be analyzed in detail. At present, the use of alumina wear-resistant ceramic pipe elbows has been very extensive.


Chemical Composition and Physical Properties

Inside Ceramic Lining

SeriesBM92BMG95BME95
AL2O3(%)92±0.595±0.595±0.5
Bending strength (Mpa)≥220≥250≥300
Compressive strength(Mpa)≥1050≥1300≥1600
Fracture toughness(MPam1/2)≥3.70≥3.80≥4.0
Rockwell hardness(HRA)≥82≥85≥88
Wear volume(cm3)≤0.25≤0.2≤0.15
Bulk density(g/cm3)≥3.6≥3.65≥3.7


Application

In addition to being used in thermal power plants,   Coal conveying, material conveying system, pulverizing system, ash discharge, dust removal system and other mechanical equipment with large wear and tear in thermal power, steel, smelting, machinery, coal, mining, chemical, cement, port and wharf enterprises, etc., can be used according to different Choose different types of products according to your needs.


The picture

IMG_20210918_15060398IMG_20220728_102038



Our pipe reference

20230213110934214b6afa65604abba1c876d4a048ef9f


Our product

20230213111007e469a4632437401e8ef9d6c7c8000aea


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Our company sticks into the basic principle of 'Quality is definitely the life of the business, and status may be the soul of it' for Wear Lined Elbow. For many years, we have been trusted by the majority of customers. Providing customers with satisfactory service is our aim.

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