How much do you know about the application of zirconia bead surface treatment
The surface solution of metal materials is to choose different processing techniques of zirconia beads to achieve the actual effect of anti-rust and anti-corrosion. It is very common in hardware, furniture and other application fields. It is very suitable for the manufacture and maintenance of metal parts and the shot peening of light aluminum alloy parts in the whole process of shot peening. Zirconia beads have good impact compressive strength and ductility due to their good external economic system. With high strength and surface finish, it can continue to use high, 15-20 times higher glass marble. It has a wide range of particle size distribution and is easy to grind. It can be used with various types of sandblasting machines.
First, high strength, long life, good expansion
1. Zirconia microspheres have high strength and small deformation. The strength of zirconia microspheres is 643 ≤ 785 HV, the impact range is large, the productivity is improved, and the deformation is small.
2. Compared with glass sand, the actual effect is smaller, the smoothness is higher, and the service life is about 20 to 30 times longer. The whole process of use will generate a lot of smoke and dust, the office environment is not good, and the physical and mental health of workers is affected. damage to shot peening machines, equipment and components.
3. Zirconia beads are usually broken, but the damage is very small.
Second, the application of the circulatory system, the improvement of the natural environment, and the improvement of work efficiency
1. Zirconia beads have a long service life and high cost performance: the service life of zirconia beads is 20 times that of glass marbles. Zirconia beads are not easily damaged and are easily broken by small stars.
2. Zirconia beads are not easy to generate smoke and dust, which can reasonably reduce the smoke and garbage in the office environment, reasonably protect the ecological environment from environmental pollution, and do not harm the physical and mental health of employees.
3. The advantages of zirconia microspheres are high strength, long life, good ductility and low friction coefficient, thus reducing the number of disassembly and replacement is reasonable, reducing the cost of workers, and can produce economic benefits, whether it is used for dry spraying Shot processing, wet shot peening or shot peening process.
Third, save costs and control costs
1. Long service life and high cost performance: The service life of zirconia beads is 20 times that of glass beads, and the cost performance is high.
2. High production efficiency: The zirconia ball wheel mold is broken, not easy to be broken, and the shot peening efficiency is high.
3. High surface price: zirconia ball shot peening grinding wheel crushing shot peening solves the high cost performance of the workpiece surface, and the surface roughness is much lower than that of glass marble, which reduces the maintenance and polishing time of abrasive tools.
4. Low energy consumption: The relative density of zirconia beads is higher than that of glass marble, high elastic modulus, and large collision kinetic energy. The actual effect of sandblasting surfaces of different materials is irreplaceable. The actual effect of shot peening can reduce the impact of shot peening. Work pressure, reduce energy consumption, and thus reduce the cost of products.
